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Turner Industries Automates Accounts Payable Invoice Processing and Enhances Cash Flow Management with Kofax Intelligent Capture & Exchange

The Situation
More and more companies are abandoning their distributed accounts payable processes in favor of centralized operations that reduce labor, offer fast and easy access to Accounts Payable (A/P) documents and improve cash flow management. The key to the success of these centralization efforts is an effective information capture solution, as Turner Industries discovered.

 
With $850 million in annual revenues, Turner Industries, based in Baton Rouge, Louisiana, is an industrial contractor offering a wide range of services to the petrochemical industry from construction to scaffolding, and from equipment rental to maintenance and tank cleaning. These diverse services are delivered through a corporate structure comprised of 15 separate companies.
 

The Challenge
But with distributed operations, the corporate comptroller had less than optimal visibility into A/P processes and was unable to ensure that all divisions were benefiting from favorable contract terms negotiated with vendors. At the same time, with so much replication of resources, it was clear that operational overhead could be significantly cut by centralizing operations.

 
"What we really wanted," explains Andy Naquin, a business systems analyst at Turner, "was faster and more complete access to vendor invoices and support documentation, faster access to the documents required to invoice our clients, and the ability to differentiate our services and improve client loyalty by sending these documents to our clients electronically. By addressing these issues with a solution comprised of Kofax Capture and Image Integration Systems'  DocuSphere, we have also reduced overhead dramatically, cutting the number of full-time positions required for processing invoices, eliminating costs associated with replacing lost documents, and slashing filing, printing, copying, mailing, and faxing costs."

Turner selected this solution (implemented by Image Integration Systems, Inc.), because it met all of their functional requirements. These included seamless integration with their JD Edwards ERP system, and document management that emulated the familiar ERP interface. Turner also wanted automated workflows and an ability to enhance document images automatically, even when scanned in batches. An ability to capture not only scanned images, but also email files and faxes, was also critical.
 

The Solution
Although their wish list was long, the solution met every requirement. "With our Kofax-based solution it is now easy for us to get A/P processing information into our accounts payable system," Naquin says.

 

As implemented, Turner's centralized A/P process begins with the issuance of a purchase order to a vendor by the ERP software, an event that triggers the concurrent creation of a purchase order receiver. This document must be signed by an internal staff member to confirm delivery of the products or services specified in the purchase order.

After signing the receiver, the responsible Turner employee returns it to Turner's corporate A/P operation where it is captured into the DocuSphere system using Kofax Intelligent Capture & Exchange, the foundation for Kofax's strategy to hlep organizations streamline business processes.  The solution included:
Kofax Capture, the world's leading automated information capture platform,
Kofax Transformation Modules (KTM), which streamline the transformation of business documents into structured electronic information by automating the processes of document classification and data extraction.
 
When vendor invoices arrive, they are captured in the same manner.  Kofax Capture automatically matches these documents based on a unique value, like the purchase order number (which vendors are required to enter on all invoices), and releases them to the DocuSphere repository for processing in a pre-established workflow. These workflows route images automatically.
 

If any documents are missing when it's time to pay an invoice, the central A/P processors may contact either the vendor or the appropriate division to obtain them. These documents can be mailed or faxed; in the latter case, the faxes are captured by the Kofax software just as if they were scanned. For payables that do not require a purchase order, such as utility bills, an email-based approval process is used. These emails are imported by Kofax Capture, converted to TIFF images and then indexed.

In all cases, the images of the documents, faxes, or emails go through Kofax Intelligent Capture & Exchange's quality control process to ensure they are properly oriented and indexed before they are released and automatically forwarded into DocuSphere.

"This quality control process is really just a double-checking," Naquin says, "because Kofax VirtualReScan (VRS) automatically improves image quality fingerprints, smudges, hard-to-read color shadings, and even wrinkles are almost all removed. This way, when the images are finally stored and processed, we never have any legibility problems."

Benefits, Benefits, And More Benefits
Each month, Turner captures and processes as many as 15,000 vendor invoices, each with an average of 10 pages of support documentation. When this was a paper-based vouchering process spread across 15 or 20 office locations, about one percent of these documents were lost, misplaced, or illegible and needed to be re-created in a process that cost, on average, $150 per document. "What this means," Naquin says, "is that our imaging solution is saving us $270,000 each year by ensuring all documents are always available, when we need them."

In addition, with A/P operations now centralized, Turner has been able to eliminate duplicated resources and optimize the productivity of processors by eliminating filing and copying time. The bottom line:  nine full-time positions have been cut from the A/P payroll, yielding an additional annual savings of $270,000.

"While these savings are certainly large, also impressive are savings attributed to reduced physical storage space both on and off-site, and to a sizable reduction in paper consumption for copying," Naquin says. "At the same time, faxing and mailing costs have also been slashed. Overall, we have calculated a 33.09 percent reduction in direct processing costs."

Equally important are the benefits the Kofax solution has provided on the client invoicing and relationship-management side. "For the first time," Naquin says, "we have the ability to aggregate vendor invoices and support documents and invoice our clients and in many cases be paid by them before we have to pay our vendors. Why? Because where it used to take as long as 57 days to match vendor invoices and receivers, a process that has to be completed before we can invoice clients, we can now do all matches in eight to nine days. By offering clients terms of net 30, and giving vendors net 45, we now have dramatically improved cash flow management."

Their capture solution has also empowered Turner to send clients electronic invoices that make it easy for them to track and store the information they need for downstream auditing and compliance processes. "In the past," Naquin explains, "we used to send clients paper copies of all documents. And every invoice we sent them could contain as many as 100 vendor invoices, or well over 500 pages. Besides the copying costs on our side, this approach created a host of filing and storage issues for our clients. But now, with electronic images, we have the ability to send clients a CD containing a searchable index so they can swiftly and easily find whatever information they need, whenever they need it. This saves them both time and money, and differentiates our services in a competitive industry."

The Solution
Another benefit of Kofax solution is its scalability. "Having seen the huge benefits of capture in A/P, we are already leveraging the platform into other operational areas of our company and will continue to do so," Naquin says.

In Turner's pipe fabrication division, for example, engineering drawings are now scanned and stored in the content management repository with documentation of all the steps taken to make that pipe meet client requirements. These images are then submitted to clients on CDs with searchable indexes when the pipe is delivered, again eliminating the need for customers to store, track, and manage large volumes of paper.

Turner is also evaluating using their capture solution to streamline processing of human resources forms. "As our various operational departments and divisions hear about our system, they are increasingly looking for ways to leverage it for their own benefit," Naquin says. "And who can blame them. The system is fast and efficient, it slashes overhead costs, streamlines operations, eliminates filing and other human errors, and improves customer relationships. We may find out that the sizable benefits of capture that we've already experienced in our A/P operation are only the tip of the proverbial iceberg."
 
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Processing Invoices. Automated Invoice Processing from Kofax.

Processing Invoices - Automated Invoice Processing

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